A few weeks back, I wrote about my attempt to translate a low-fidelity circuit board design into something that could be run through a laser cutter. Today, Ponoko delivered the results:
You can click through to a large, high resolution image. In a word, it came out beautifully.
I do work surrounding the use of parallel languages in embedded applications. This summer, along with two students, we began work on a novel control system for an unmanned aircraft (a UAV), and managed to achieve autonomous level flight. Last term, Rich Bowden (Environmental Science) asked me if we could do a sensing project in Environmental Research Methods. During the break, I developed a board, built some prototypes, and wrote the control control code. I’m now developing the documentation (video coming soon!) for students, so they can assemble circuits and deploy their sensors to collect data. It’s exactly the kind of cross-disciplinary opportunity that we want to create. (Next time, we’ll get CS students involved early, and they can help develop the control code, and possibly even the board design.)
Sadly, we won’t be using these laser cut boards for this project; instead, the students will be poking holes in manila folders, and it should go well enough. Why not? First, the lead time was several weeks – it takes too long to send out for the boards to use in any “impromptu” manner in a classroom or research setting. Second, Ponoko charged me $21 for that board.
How is this a $21 piece of cardboard? The laser time cost $2/minute, and this design took just over 5 minutes to engrave and cut. The shipping was a flat rate of around $8. And, the cardboard… $0.41. It was worth it for a prototype, because I know that a laser cutter will meet real needs, and have high utility in multiple educational and outreach contexts.
I have students prototyping sensors as part of their senior projects, building robots as independent studies, core research that involves prototyping and construction, and I’d love to be doing more tangible, computational work across disciplines (eg. with colleagues in Art, Environmental Science, and so on). I’d go broke trying to do this via a service like Ponoko, and the turn-around (for prototyping and exploration) would kill me. Waiting three weeks for a design to come back means that, if you’re lucky, you can do two design iterations (maybe three) in a semester.
Hence, we’re going to try and get a laser cutter. $20,000 is my round-numbers target for a laser with a 2′ by 4′ bed. At the rates Ponoko is charging, it will pay for itself after 10,000 minutes of usage. We have excellent connections into the community (schools, etc.), and I think it will be easy to run this printer for all kinds of awesome projects that let teachers and students at the College and from area schools come together to explore the intersection of computer science and manufacturing.






